Weller DS800 User Manual

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MODEL DS800 ELECTRONIC DESOLDERING STATION
PRODUCT DESCRIPTION
The DS800 is a fully electronic desoldering station with
electrostatic dissipative (ESD) construction and utilizes a
high precision electronic system to control desoldering tip
temperatures. A precision platinum sensor is used in the
desoldering tool to measure temperature. Tools may be
unplugged and replaced without affecting the calibrated
accuracy of the station. Temperature control and dynamic
response to load are fast and noise free. Zero crossing or
optically isolated electronic circuitry is used to control the
pump and other functions so that no voltage transients are
generated to endanger sensitive, high reliability electronic
circuitry. Temperature control is indicated by the flashing LED
which shows when the heating element is on. A calibrated dial
is used to set tip temperature. This covers a temperature
range of 350°F to 850°F.
The DS800 uses an internal rotary vane vacuum pump to supply vacuum for desoldering operations. This pump can provide a
high vacuum for desoldering multi-layer boards and other difficult jobs as well as high flow for very good plated through hole
cooling to prevent reattachment of leads in holes after desoldering. It is also very quite when operating. The desoldering
pencil has a convenient index finger push button to control the vacuum pump. The vacuum pump may also be controlled
using an optional foot switch that plugs into a socket located on the rear of the station housing.
The DS800 uses a new DS1203 desoldering pencil that has a high mass desoldering head and high power heating element.
The high mass head holds more heat and can transfer that heat to the joint being desoldered much faster. This allows faster
desoldering without having to use possibly damaging high tip temperatures to get enough heat.
SPECIFICATIONS: DS800 DESOLDERING STATION
DS800 POWER UNIT
1. Power input: 120 Vac, 60 Hz, 150 watts.
2. Power unit output voltage: isolated 24 VAC (full load) 54 watts at 700°F (371°C).
3. Size: 10.5"D x 6.75"W x 4.75"H
4. Line Cord: 2 wire, U.L. approved
5. Desoldering Tip Temperature Control Range: 350°F (177°C) to 850°F (454°C).
6. Control Setting Resolution: ± 10°F (±10°C).
7. Control Accuracy: ± 10°F (±6°C) of setting at idling temperature
8. Ambient Range: 60 °F (15°C) to 110°F (43°C)
9. Vacuum Source: Internal high performance rotary vane pump. 24 inch HG/typical with tiplet blocked.
10. Cord Connectors: 7 pin polarized (desoldering tool), 2 pin polarized (optional foot switch control).
11. The DS800 Electronic Desoldering Station is fully UL approved and meets the following military specifications:
DOD-STD-2000, MIL-S-45743, W-S-570, DOD-STD-1686, AND DOD-HDBK-263.
WARNING: DO NOT REMOVE GROUND PRONG FROM LINE CORD PLUG. REMOVAL OF GROUND
PRONG WILL CAUSE TIP TEMPERATURE CONTROL TO BE ERRATIC.
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Summary of Contents

Page 1

MODEL DS800 ELECTRONIC DESOLDERING STATIONPRODUCT DESCRIPTIONThe DS800 is a fully electronic desoldering station withelectrostatic dissipative (ESD) c

Page 2

DS1203 DESOLDERING TOOL (PENCIL TYPE). 1. Wattage  54 watts @ 700°F (371°C). 2. Tiplet Voltage to Ground: 2 mv RMS Leakage @ 60 Hz Max. 3. Tool W

Page 3

DSH219 DESOLDERING HEADEach desoldering iron has been provided with a cotton filter in thecollector tube. NEVER operate a desoldering iron without the

Page 4 - CUSTOMER SERVICES

CUSTOMER SERVICESShould your DS800 require repair or adjustment if may be sent to the following address:Cooper Tools - Weller Division1000 Lufkin Road

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